An engineer walking through the Karusa substation in heavy Karoo fog
Flagship project · Northern Cape

Karusa &
Soetwater

Eskom substation electrical works for 294 MW of wind power.

  • 147 MW

    Karusa wind farm

  • 147 MW

    Soetwater wind farm

  • 294 MW

    Combined to grid

  • 2

    Eskom substations

01 The site

The Karoo, at 06:57.

Two wind farms in the Northern Cape — Karusa and Soetwater — 147 MW each, 294 MW between them. A WBHO / Enel project development.

Xnovest Africa was appointed on the Eskom substations: the electrical infrastructure that takes what the turbines generate and puts it onto the national grid.

Sunrise over the Karoo landscape at the Karusa wind farm site
02 The scale

A nacelle is the size of a house.

It is difficult to convey the scale of a modern turbine until one is standing on the ground next to a bakkie. The hub alone dwarfs a double-cab.

That scale runs all the way through the electrical scope: the cable, the terminations, the switchgear and the protection all have to match what the machines above them produce.

A wind turbine nacelle on the ground beside two bakkies, showing the scale of the machine
03 The scope

Substations, from foundation to energised.

Monitoring and control cables. AC and DC cabling. Terminations and testing. Across both Eskom substations, serving Karusa (147 MW) and Soetwater (147 MW).

Gantries, structures and equipment plinths set out and installed; cable routes established; and every core landed, labelled and tested.

Engineering team working beneath high-voltage substation gantry structures
04 The work

Kilometres of cable, one core at a time.

Trenches set out and dressed, cable pulled by hand where machines could not reach, and routes converging on the control building in the pattern that will define the substation for the next forty years.

Cold, wind, fog and dust are the working conditions in that part of the Karoo. The programme does not adjust for them.

Cable trenches converging across the substation yard
Technician pulling cable into a trench at the substation
05 The craft

Where the job is actually won.

Anyone can pull cable. The difference between a substation that commissions cleanly and one that fights you for a month is in the terminations: ferruled, labelled, torqued, and recorded.

These are our own photographs of our own work. We put them on the website for the same reason we take them on site.

Close macro detail of labelled cable terminations in a control panel
  • Colour-coded cable cores labelled and dressed into a terminal rail
  • Shallow depth-of-field detail of numbered cable terminations
  • Full control panel showing completed wiring and terminal rails
06 Energised

The control building goes live.

Protection panels populated, tested and commissioned. The point at which two years of civils, steel and cable becomes 294 MW on the grid.

Completed substation control room with protection and control panels installed
07 The team

Muddy boots, on time.

Xnovest engineers, electricians and project managers on site for the duration. In-house resources — the same people who do the design reviews were the people standing in the trench.

Two Xnovest engineers on site in PPE at the end of a shift
Project record

The short version.

Everything on this page is drawn from our own project photography and the project record as published in our company profile.

Client / developer
WBHO / Enel
Asset owner
Eskom substations
Location
Northern Cape, South Africa
Karusa wind farm
147 MW
Soetwater wind farm
147 MW
Combined capacity
294 MW
Xnovest scope
Monitoring & control cables, AC and DC cabling, terminations and testing
Next step

Have something at this scale?

Substations, reticulation, terminations and testing — with the engineering, the electricians and the project management in one organisation.